In the ever-evolving landscape of industrial machining, the Maxiem 2040 Abrasive Water Jet stands out as a pinnacle of high-capacity production technology. Designed to handle the rigorous demands of large-scale operations, this system combines precision, versatility, and durability, making it an indispensable tool in modern manufacturing environments.
Maxiem 2040 Abrasive Water Jet Specifications
| Specification | Details |
|---|---|
| Footprint (with Pump & Controller) | 21′ 9″ x 12′ 11″ (6.63 m x 3.94 m) |
| Height (With Scissor Plumbing) | 8′ 10″ (2.69 m) |
| Operating Weight | 28,283 lb (12,829 kg) |
| Weight (Tank Empty) | 8,500 lb (3,856 kg) |
| X-Y Cutting Travel | 13′ 10″ x 6′ 7″ (4.21 m x 2.00 m) |
| Z-Axis Travel (With Motorized Z Axis) | 12″ (304 mm) |
| Table Size | 16′ 1″ x 7′ (4.90 m x 2.13 m) |
| Material Supports Slats | 4″ x 14Ga Galvanized Steel (102 mm x 2 mm) |
| Maximum Supported Material Load | 300 lbs/sq ft (1,465 kg/sq meter) |
| Electrical Requirements | 3-Phase, 380-480 VAC ±10%, 50-60 Hz |
| Noise Level | Below 80 dBA at one meter for submerged cutting |
| Speed | 500 in/min (12.70 m/min) |
| Linear Positional Accuracy | ±0.003″ (±0.076 mm) |
| Repeatability | ±0.001″ (±0.025 mm) |
Quick Features Look
Standard Features
- IntelliMAX Premium Software: Backed by our exclusive software, enhancing operational efficiency and ease of use.
- All-in-One Controller Computer: Features a powerful controller computer equipped with a large 23″ screen for simplified operation and monitoring.
- IntelliTRAX Traction Drive: Incorporates a standard traction drive within the X-Y Axis beams, which are fully enclosed inside coated steel covers for added durability and reliability.
- Programmable Motorized Z-Axis: Includes a standard motorized Z-Axis with the precision OMAX MAXJET 5i Nozzle, enhancing both productivity and process efficiency.
- Scissor-Style Hard Plumbing: Equipped with standard hard plumbing in a scissor-style design to ensure robust performance and easier maintenance.
OMAX Benefits
- Local Manufacturing: Designed and manufactured at the OMAX factory in Kent, Washington, USA, ensuring high quality and reliability.
- No Heat-Affected Zones: The cutting process does not create heat-affected zones or mechanical stresses, preserving the integrity of the materials.
- Versatile Material Handling: Capable of machining a wide range of materials and thicknesses, including metals, composites, glass, and plastics.
- Efficient Setup: Requires no tool changes and minimal fixturing, which significantly reduces setup time.
Service & Training
- Lifetime Training: Unlimited free training for the life of your machine, ensuring your team is always up to speed with the latest operational techniques.
- Software Upgrades: Unlimited software upgrades are provided for the life of the machine, keeping it current with the latest improvements.
- Warranty: Comes with a 2-year / 4000-hour limited warranty, offering peace of mind and protection for your investment.
- Onsite Training: Includes 3 days of onsite training upon installation to ensure your team is fully equipped to use the machine effectively from day one.
High-Precision and Extensive Cutting Capabilities
At the heart of the Maxiem 2040’s appeal is its impressive cutting envelope of 13′ 10″ x 6′ 7″ (4.21 m x 2.00 m), accommodating large sheets of material with ease. The machine’s ±0.003″ (±0.076 mm) linear position accuracy ensures that each cut is executed with extreme precision, critical for industries where even the slightest deviation can lead to costly errors.
This system’s prowess is enhanced by the IntelliMAX Standard Software, a robust platform that streamlines operations through an all-in-one controller computer equipped with a large 23″ screen. The software’s intuitive interface simplifies the machining process, allowing operators to maintain high productivity levels without compromising on quality.
Robust Design and Efficient Operation
The Maxiem 2040 is not just about size and precision; its design reflects a deep understanding of operational efficiency. The standard programmable Motorized Z-Axis with a precision OMAX MAXJET 5i Nozzle optimizes the cutting process, boosting productivity. With operational speeds reaching up to 500 in/min (12.70 m/min), this machine can swiftly handle extensive production runs without sacrificing accuracy.
Another notable feature is the IntelliTRAX traction drive system. Encased within X-Y Axis beams that are fully enclosed in coated steel covers, this setup ensures longevity and reliability of the motion systems, safeguarding them from the abrasive nature of water jet cutting.
Versatility Across Materials
One of the Maxiem 2040’s key advantages is its ability to machine a wide variety of materials. From metals and composites to glass and plastics, this machine can handle nearly any material up to 300 lbs/sq ft (1,465 kg/sq meter). This versatility is particularly beneficial for shops that work across multiple industries or frequently switch between material types, as it reduces the need for multiple machines and extensive tool changes.
User-Centric Enhancements and Support
OMAX, the manufacturer based in Kent, Washington, has equipped the Maxiem 2040 with several features aimed at enhancing user experience. The noise level during operation is notably low (below 80 dBA at one meter), which is a significant improvement for workplace environment, especially in settings where multiple machines operate simultaneously.
Additionally, OMAX’s commitment to customer satisfaction is evident in their comprehensive support package. The purchase of a Maxiem 2040 includes one year of free training, software upgrades, and a 1-year/2000-hour limited warranty. Furthermore, the provision of one day of onsite training upon installation ensures that operators are well-versed with the machine’s capabilities and maintenance.
Specifications and Installation
The footprint of the Maxiem 2040, including the pump and controller, measures 21′ 9″ x 12′ 11″ (6.63 m x 3.94 m), and the height with scissor plumbing reaches 8′ 10″ (2.69 m). Its operating weight is substantial at 28,283 lb (12,829 kg), with an empty tank weight of 8,500 lb (3,856 kg). The machine requires a 3-Phase, 380-480 VAC ±10%, 50-60 Hz electrical setup, which is standard for industrial equipment of this caliber.
Advanced Technological Integration
The Maxiem 2040 doesn’t just excel in cutting performance; it also incorporates advanced technological features that set it apart in the market. The IntelliTRAX traction drive system is a prime example, offering unmatched precision in the X-Y axis movements. This system is particularly advantageous because it minimizes wear and tear, ensuring sustained accuracy over long periods of operation, which is critical for maintaining tight tolerances on large-scale projects.
Additionally, the machine’s programmable Motorized Z-Axis facilitates automatic adjustment of the cutting head, allowing for optimal positioning at all times. This feature not only improves the cutting quality but also reduces the operator’s workload, making the process more ergonomic and less prone to human error.
Environmental and Operational Safety
Safety and environmental considerations are at the forefront of the Maxiem 2040’s design. The system’s ability to cut without creating heat-affected zones or mechanical stresses means that the structural integrity of the processed materials remains intact, reducing material wastage and enhancing the quality of the final product. This feature is crucial when working with expensive or sensitive materials that cannot tolerate thermal distortion.
Moreover, the machine operates with a submerged cutting technology that significantly reduces noise and contains the spray, making it safer and more comfortable for operators. This method also mitigates the amount of airborne debris, which can be a health hazard in non-submerged systems.
Economic Efficiency and Cost-Effectiveness
The economic implications of integrating a Maxiem 2040 into a production line are profound. While the initial investment may be significant, the machine’s versatility in handling diverse materials and thicknesses without requiring tool changes leads to considerable savings in tooling costs. Furthermore, its minimal fixturing requirement speeds up setup times and reduces labor costs, enhancing overall throughput.
The durability of the Maxiem 2040 also means lower maintenance costs. The system’s hard plumbing and robust construction are designed to withstand the abrasive nature of waterjet cutting, ensuring less frequent downtime for repairs and longer intervals between maintenance cycles.
Maxiem 2040 Abrasive Water Jet Review Pros and Cons
Pros
- High Precision Cutting: Achieves a linear position accuracy of ±0.003″ (±0.076 mm), crucial for industries requiring exact tolerances.
- Large Cutting Envelope: Offers a substantial cutting area of 13′ 10″ x 6′ 7″ (4.21 m x 2.00 m), suitable for handling large materials.
- Versatile Material Capability: Capable of cutting a wide range of materials and thicknesses, including metals, composites, glass, and plastics, without the need for tool changes.
- Advanced Control Software: Equipped with IntelliMAX Standard Software, enhancing ease of use with an intuitive interface and powerful control options.
- Efficient Operation: Features programmable Motorized Z-Axis and IntelliTRAX traction drive for enhanced productivity and reduced wear.
- Environmentally Safe and Quiet: Operates below 80 dBA and without creating heat-affected zones, preserving the integrity of materials and ensuring a safer workplace.
- Comprehensive Support Package: Includes one year of free training, software upgrades, and a warranty, with additional onsite training upon installation.
- Economic Efficiency: Minimizes tooling and setup costs, reducing overall operational expenses with its durable construction and low maintenance requirements.
Cons
- High Initial Investment: The upfront cost might be significant, which could be a barrier for smaller shops or startups.
- Space Requirements: Requires a considerable amount of space due to its large footprint, which might not be feasible for smaller facilities.
Competitive Edge in the Market
When compared to other cutting technologies like laser or plasma, the Maxiem 2040 offers distinct advantages. Unlike these technologies, the Maxiem 2040 can cut without thermal influence, making it ideal for materials that are sensitive to high temperatures.
The water jet cutting process offers a higher level of precision and can handle thicker materials, providing a broader capability in a single setup.
Conclusion
The Maxiem 2040 Abrasive Water Jet by OMAX is more than just a machine; it is a comprehensive solution for high-capacity machining that combines advanced technology, operational efficiency, and economic benefits. With its robust design, precision cutting capabilities, and exemplary support structure, the Maxiem 2040 stands as a leader in its class, offering unmatched value to industries looking to elevate their manufacturing capabilities.
Whether for industrial heavyweights or innovative startups, the Maxiem 2040 is poised to transform production floors with its exceptional performance and versatility.