In the ever-evolving landscape of industrial fabrication, precision and efficiency are paramount.
The Baileigh WJ-512 CNC Water Jet stands out as a superior tool in this domain, combining advanced technology with robust functionality to meet the demands of modern manufacturing.
With its precision cutting capabilities, versatility across a variety of materials, and user-friendly features, this machine sets a new standard for water jet systems.
Baileigh WJ-512 CNC Water Jet Specifications
| Specification | Value |
|---|---|
| Model Number | WJ-512CNC |
| Motor Output Wattage | 30,000 watts |
| Air Pressure | 30 psi |
| CNC System | Windows Based |
| Cutting Accuracy | ±0.001″ |
| Filter Type | 2 Stage/2 Filter, 10 Micron & 1 Micron |
| Hopper Capacity | 250 lbs |
| Input Power | 460V / 3-phase 60amp |
| Max Orifice Size | 0.014 inches |
| Number Of Filters | 2 |
| Prop 65 Warning | Cancer and Reproductive Harm |
| Software | BobCAD Cam |
| Supported File Formats | DXF |
| Weight | 9600 lbs |
| Z-Axis Travel | 6.75 inches |
| Production Pressure | 55,000 psi (38,000 bar) |
Unmatched Precision and Control
The Baileigh WJ-512 CNC is engineered for precision. With a cutting accuracy of ±0.001 inches, it allows fabricators to execute intricate designs with meticulous detail. This level of precision is crucial for industries where even a minor discrepancy can lead to significant consequences. Whether it’s creating complex components for aerospace applications or precise cuts for custom automotive fabrication, the WJ-512 CNC delivers consistent and reliable results.
The machine’s advanced CNC system is supported by the Windows-based control interface, which is both intuitive and powerful. Operators can effortlessly manage cutting processes and adjustments directly through a touchscreen, enhancing the machine’s ease of use. The inclusion of BobCAD-Cam Express software further enhances its capabilities, allowing users to design and execute projects from virtually any computer.
Versatility Across Materials
One of the most striking features of the WJ-512 CNC is its ability to handle a diverse range of materials. From metals like stainless steel and titanium to softer materials such as foam and plastic, this machine does it all. The expansive 60″ x 144″ table provides ample space for large-scale projects, which is a significant advantage for businesses that work with sizeable materials.
The water jet’s high-pressure system, powered by a 55,000 psi Jekran direct drive pump, ensures that even the toughest materials can be cut with precision. This capability is vital for industries that require the fabrication of hard materials without compromising the integrity of the workpiece.
Performance and Ease of Use
User-Friendly Control System
The Baileigh WJ-512 CNC is renowned for its user-friendly interface. The Windows-based touchscreen simplifies the operation process, allowing users to quickly learn and master the machine’s functionalities. This interface supports any DXF file format, enabling operators to easily import designs and execute cutting jobs with precision. The system is designed for quick setup and operation, reducing downtime and increasing productivity, particularly beneficial in environments where time is critical and operational efficiency is a priority.
Comprehensive Software Integration
Included with the WJ-512 CNC is the BobCAD-Cam Express software, which is instrumental in streamlining the workflow from design to execution. This software allows operators to create or modify designs on any computer, facilitating a smooth transition from design to cutting without requiring extensive file preparation or software knowledge. The ability to load designs via a USB drive enhances the flexibility and convenience for operators, ensuring that production does not stall due to software compatibility issues.
The software is not only powerful but also intuitive, catering to both seasoned engineers and newcomers to CNC operations. It provides extensive resources and support to maximize the capabilities of the CNC machine, making intricate cuts and detailed fabrication tasks more accessible and less time-consuming.
Operational Efficiency
The proprietary abrasive auto feed system unique to the Baileigh line represents a significant advancement in water jet cutting technology. This system, combined with the powerful 55,000 psi Jekran direct drive pump, ensures a continuous and controlled delivery of abrasive materials to the cutting head. This feature is crucial for maintaining the quality and speed of cuts across all types of materials, from metals to composites.
This system not only boosts the machine’s efficiency but also reduces maintenance needs. By automating the abrasive feeding process, the WJ-512 CNC minimizes manual intervention, allowing operators to focus more on production and less on machine upkeep. This is particularly advantageous in high-output settings where the machine is expected to perform consistently over long periods.
Design and Durability
The cantilever design of the WJ-512 CNC not only facilitates easier material handling but also reduces the number of moving parts, which minimizes wear and tear and prolongs the machine’s lifespan. The protection of slide ways from water exposure guarantees that the essential components remain in optimal condition, further enhancing durability.
Moreover, the machine’s robust frame, constructed from laser-cut, interlocked, and welded components, ensures that it remains stable and accurate under the stress of heavy-duty operation. This structural integrity is crucial for maintaining precision in every cut, regardless of the operational demands.
Advanced Specifications and Features
The Baileigh WJ-512 CNC is built to impress with its range of high-end specifications. With a maximum orifice size of 0.014 inches, the water jet cutter ensures precise and clean cuts, critical for achieving smooth edges and high-quality finishes on all projects. The z-axis travel of 6.75 inches is another highlight, accommodating various material thicknesses and allowing for versatility in cutting different workpieces.
The machine’s air pressure requirement of 30 psi and dual-filter system, featuring 10 micron and 1 micron filters, underscore its capability to maintain a clean and efficient cutting environment. This system effectively manages debris and contaminants, ensuring longevity and reliability of the core cutting mechanisms.
With a hefty weight of 9600 lbs, the WJ-512 CNC stands as a testament to its solid construction and stability, which are essential for handling the intense demands of industrial cutting tasks. The input power specification of 460V / 3-phase 60amp further ensures that the machine can sustain its performance under rigorous operational conditions.
High Capacity for High Demand
The WJ-512 CNC is built to handle high-demand environments. With a table load capacity of up to 2500 lbs and a hopper capacity of 250 lbs, it can operate continuously without the need for frequent stops to replenish materials. This is particularly beneficial in high-output settings where productivity and efficiency are key.
The machine’s comprehensive filtering system, featuring a two-stage process with a 10 micron and a 1 micron filter, ensures that the cutting environment remains clean and safe for operation. These features collectively make the WJ-512 CNC a reliable choice for businesses aiming to optimize their production capabilities.
Baileigh WJ-512 CNC Water Jet Pros and Cons
Pros
- Exceptional Precision: Cutting accuracy of ±0.001 inches ensures intricate shapes and detailed cuts with consistent results.
- Versatility Across Materials: Capable of cutting a variety of materials including glass, granite, ceramic, plastic, foam, and various metals, accommodating diverse industrial needs.
- User-Friendly Interface: Features an easy-to-use Windows-based touchscreen that simplifies machine operation and supports any DXF file.
- Robust Construction: The machine’s frame is laser-cut, interlocked, and welded for increased strength, rigidity, and long-term reliability.
- Proprietary Abrasive Auto Feed System: Includes an automatic feed system coupled with a 55,000 psi direct drive pump, enhancing efficiency and reducing maintenance.
- Large Working Area: The 60″ x 144″ table provides ample space for large and heavy materials, increasing operational capacity.
- Enhanced Safety Features: Fully enclosed slide ways and a robust frame design enhance operator safety and equipment longevity.
- Advanced Software Integration: Comes with BobCAD-Cam Express software, facilitating easy design and cutting path programming.
- High Load and Hopper Capacity: Supports a table load of up to 2500 lbs and a hopper capacity of 250 lbs, ideal for high-output production environments.
Cons
- Size and Weight: Weighing 9600 lbs, the size and weight of the machine might require substantial floor space and a solid foundation, potentially limiting placement options.
- Initial Investment: The advanced features and capabilities of the WJ-512 CNC come at a high initial cost, which might be prohibitive for smaller operations or startups.
- Complexity for New Users: While the interface is user-friendly, the overall operation can be complex, requiring training or experience, particularly with CNC and CAD software.
- Power Requirements: Requires 460V / 3-phase 60amp power, which may necessitate electrical upgrades in some facilities.
Security Features
The Baileigh WJ-512 CNC Water Jet not only excels in performance and user-friendliness but also incorporates robust security features that enhance safety and ensure the longevity of the machine. These features are designed to protect both the operator and the equipment, making it a reliable choice for any industrial setting.
Fully Enclosed Slide Ways
One of the key safety features of the WJ-512 CNC is its fully enclosed slide ways. All axes of the machine ride on precision ball screws with square slide ways, which are meticulously covered to protect them from water and abrasive exposure. This not only extends the life of these critical components but also significantly reduces the risk of operator injury. By shielding the moving parts, the design minimizes the chances of accidental contact, ensuring a safer work environment.
Robust Frame
The structural design of the WJ-512 CNC contributes greatly to its overall safety and stability. The frame of the machine is laser-cut and interlocked, then welded to provide enhanced strength, rigidity, and accuracy. This robust construction not only ensures that the machine can withstand the rigors of heavy use without deformation or instability but also contributes to safer operations. A stable machine is less likely to experience shifts or movements that could lead to accidents or errors during the cutting process.
Precise and Clean Cuts
Safety in machining is often directly tied to the precision of the equipment. The WJ-512 CNC’s orifice size of 0.014 inches enables it to make exceptionally precise and clean cuts. This high level of accuracy not only contributes to the quality of the finished products but also enhances safety. Precise cuts reduce the likelihood of material mishaps, such as unexpected breakages or jagged edges that could pose risks to operators. Additionally, accurate cutting minimizes the chance of operator error, as the machine consistently performs as expected without deviations that could lead to accidents.
Conclusion
The Baileigh WJ-512 CNC Water Jet is not just a machine; it is a comprehensive solution for industrial cutting needs. With its unparalleled precision, material versatility, and robust design, it addresses the core requirements of modern manufacturing sectors. For businesses looking to invest in top-tier fabrication technology, the WJ-512 CNC offers a blend of performance, durability, and ease of use that can significantly enhance operational capacities and output quality.
Backed by Baileigh’s one-year warranty and supported by a powerful suite of software tools, this machine represents a sound investment for companies aiming to scale their production capabilities and achieve fine craftsmanship in their projects. Whether for intricate artistic designs or rigorous industrial tasks, the Baileigh WJ-512 CNC Water Jet is equipped to handle challenges with unmatched proficiency, making it a cornerstone in the arsenal of modern fabrication tools.