In the world of industrial machining, the advent of waterjet technology marked a revolution, offering precision and versatility previously unattainable with traditional methods. The Maxiem 2060 JetMachining Center represents a significant leap in this technology, designed to meet the expansive needs of modern large-format machining.
Manufactured by OMAX, a leader in waterjet systems, this model is tailored for businesses that require not only size and power but also precision and efficiency in their operations.
Maxiem 2060 Abrasive Water Jet Specifications
| Specification | Detail |
|---|---|
| Footprint (with Pump & Controller) | 28′ 9″ x 12′ 11″ (8.76 m x 3.94 m) |
| Height (with Scissor Plumbing) | 8′ 10″ (2.69 m) |
| Operating Weight | 39,553 lb (17,941 kg) |
| Weight (Tank Empty) | 10,500 lb (4,763 kg) |
| X-Y Cutting Travel | 20′ 6″ x 6′ 7″ (6.24 m x 2.00 m) |
| Z-Axis Travel (with Motorized Z Axis) | 12″ (304 mm) |
| Table Size | 22′ 9″ x 7′ (6.93 m x 2.13 m) |
| Material Supports Slats | 4″ x 14Ga Galvanized Steel (102 mm x 2 mm) |
| Maximum Supported Material Load | 300 lbs/sq ft (1,465 kg/sq meter) |
| Electrical Requirements | 3-Phase, 380-480 VAC ±10%, 50-60 Hz |
| Noise Level | Below 80 dBA at one meter for submerged cutting |
| Speed | 500 in/min (12.70 m/min) |
| Linear Positional Accuracy | ±0.003″ (±0.076 mm) |
| Repeatability | ±0.001″ (±0.025 mm) |
Quick Features Look
Standard Features
- IntelliMAX Premium Software: Backed by our exclusive software, enhancing operational efficiency and ease of use.
- All-in-One Controller Computer: Features a powerful controller computer equipped with a large 23″ screen for simplified operation and monitoring.
- IntelliTRAX Traction Drive: Incorporates a standard traction drive within the X-Y Axis beams, which are fully enclosed inside coated steel covers for added durability and reliability.
- Programmable Motorized Z-Axis: Includes a standard motorized Z-Axis with the precision OMAX MAXJET 5i Nozzle, enhancing both productivity and process efficiency.
- Scissor-Style Hard Plumbing: Equipped with standard hard plumbing in a scissor-style design to ensure robust performance and easier maintenance.
OMAX Benefits
- Local Manufacturing: Designed and manufactured at the OMAX factory in Kent, Washington, USA, ensuring high quality and reliability.
- No Heat-Affected Zones: The cutting process does not create heat-affected zones or mechanical stresses, preserving the integrity of the materials.
- Versatile Material Handling: Capable of machining a wide range of materials and thicknesses, including metals, composites, glass, and plastics.
- Efficient Setup: Requires no tool changes and minimal fixturing, which significantly reduces setup time.
Service & Training
- Lifetime Training: Unlimited free training for the life of your machine, ensuring your team is always up to speed with the latest operational techniques.
- Software Upgrades: Unlimited software upgrades are provided for the life of the machine, keeping it current with the latest improvements.
- Warranty: Comes with a 2-year / 4000-hour limited warranty, offering peace of mind and protection for your investment.
- Onsite Training: Includes 3 days of onsite training upon installation to ensure your team is fully equipped to use the machine effectively from day one.
Overview of the Maxiem 2060
The Maxiem 2060 is a powerhouse, boasting a cutting envelope of 20’6″ x 6’7″ (6.24 m x 2.00 m), which makes it ideal for handling large materials used in various industries from automotive to aerospace. With a focus on speed and precision, the machine promises a linear positional accuracy of ±0.003″ (±0.076 mm), ensuring high-quality finishes and detailed cuts on a multitude of materials, ranging from metals and composites to glass and plastics.
Key Features and Performance
The standout feature of the Maxiem 2060 is its IntelliMAX software suite. This integrated system simplifies the operation process, catering to both seasoned machinists and newcomers. It includes LAYOUT for CAD design, MAKE for machine control, and Intelli-VISOR for system monitoring. These tools collectively enhance the machine’s usability, providing intelligent control and feedback which is crucial for optimizing the machining process.
Performance-wise, the Maxiem 2060 does not disappoint. It supports a maximum speed of 500 inches per minute (12.70 m/min), making it one of the fastest in its class. The incorporation of the standard programmable Motorized Z-Axis with a precision OMAX MAXJET 5i Nozzle augments its capability, allowing for dynamic adjustment during the cutting process which boosts productivity and process efficiency.
Innovations in Design
What sets the Maxiem 2060 apart is its array of advanced design features. The IntelliTRAX traction drive system within the X-Y Axis is a significant innovation. Fully enclosed within coated steel covers, it offers enhanced durability and reliability, crucial for maintaining performance in a high-volume production environment.
The machine also comes equipped with a variety of optional accessories that extend its versatility. These include the A-Jet 5-Axis cutting head for advanced angle cuts and the Rapid water level control for submerged cutting, which reduces noise and splash, thus enhancing the work environment.
User Experience and Support
The Maxiem 2060 is designed with the end-user in mind. The all-in-one controller computer features a large 23″ screen that simplifies interaction and provides a comprehensive view of operations. The user-friendly interface of the IntelliMAX software, combined with the detailed feedback and control, enables operators to make precise adjustments with ease.
OMAX also excels in customer support. New owners of the Maxiem 2060 benefit from one year of free training, software upgrades, and a one-year/2,000-hour limited warranty. Additionally, OMAX offers a day of onsite training upon installation, ensuring that users are fully equipped to maximize the potential of their new machining center.
Applications and Practical Uses
The Maxiem 2060’s capability to handle a diverse range of materials and thicknesses without the need for tool changes and with minimal fixturing reduces setup time drastically. This makes it particularly valuable in industries where custom, one-off parts are the norm, or where prototype development is crucial. From creating intricate components for custom cars to cutting complex patterns into architectural materials, the Maxiem 2060 handles it all with ease.
Enhanced Capabilities and Technological Advancements
One of the pivotal aspects of the Maxiem 2060 is its technological sophistication which extends beyond its basic functionality. For instance, the Terrain Follower accessory enables the cutting head to adjust automatically to material surface variations, which is essential when working with materials that are not perfectly flat. This feature ensures consistent cutting quality across the entire material surface, reducing waste and improving the final product quality.
The Collision Sensing Terrain Follower further enhances this by protecting the cutting head from accidental impacts, thus minimizing potential downtime and maintenance costs, which are crucial for high-output production environments. Furthermore, the optional Z-Axis pneumatic drill expands the machine’s capabilities to include pre-drilling start holes for internal cutouts, streamlining the process and enhancing efficiency.
Cost-Effectiveness and Operational Efficiency
Despite its advanced capabilities, the Maxiem 2060 is designed to be economically efficient. The abrasive water jet technology requires no tool changes and minimal fixturing, which not only reduces initial tooling costs but also decreases setup times, enhancing overall throughput. Additionally, the machine’s ability to cut without generating heat-affected zones or mechanical stresses preserves the integrity of the materials, reducing material wastage and the need for secondary finishing processes.
The system’s high-speed cutting capability, combined with its large format size, allows users to maximize material usage and reduce operational costs. These features make the Maxiem 2060 not only a technologically advanced machine but also a cost-effective solution for large-scale production needs.
Maxiem 2060 Abrasive Water Jet Pros and Cons
Pros
- Large Cutting Envelope: With a cutting area of 20’6″ x 6’7″ (6.24 m x 2.00 m), the Maxiem 2060 is capable of handling large-scale materials, making it suitable for various industrial applications.
- High Precision and Accuracy: Offers a linear positional accuracy of ±0.003″ (±0.076 mm) and repeatability of ±0.001″ (±0.025 mm), ensuring precise and consistent cuts.
- Advanced Software Integration: Comes equipped with IntelliMAX software suite, providing an intuitive interface and powerful features that simplify the machining process.
- Versatile Cutting Capabilities: Capable of cutting a wide range of materials without creating heat-affected zones or mechanical stresses, which preserves the integrity of the materials.
- Robust Design Features: Includes the IntelliTRAX traction drive system and optional enhancements like the A-Jet 5-Axis cutting head and the Terrain Follower, which improve operational flexibility and safety.
- Environmentally Friendly: Utilizes waterjet cutting, a clean process that avoids generating harmful vapors and reduces material wastage.
- Comprehensive Support and Training: Offers one year of free training, software upgrades, and onsite installation training, enhancing user confidence and proficiency.
Cons
- High Initial Investment: The advanced technology and large-scale capabilities come with a significant initial cost, which might be prohibitive for smaller operations.
- Operational Space Requirements: The large footprint of the machine (28’9″ x 12’11”) requires a considerable amount of space, which may be a constraint in smaller facilities.
Environmental Considerations
OMAX has also designed the Maxiem 2060 with environmental concerns in mind. Waterjet cutting is a clean process that does not create harmful vapors or significant waste, unlike many traditional machining processes that can have detrimental environmental impacts. The ability to cut precisely reduces scrap material, which in turn decreases waste and the need for disposal.
Conclusion
The Maxiem 2060 JetMachining Center is more than just a tool; it’s a comprehensive solution for any business that requires precision, efficiency, and versatility in their machining operations. Its combination of advanced features, user-centric design, and robust support makes it a worthy investment for businesses looking to push the boundaries of what’s possible in large-format machining.
The Maxiem 2060 stands out as a pinnacle of waterjet technology. It offers an unmatched blend of speed, precision, and versatility, backed by software and support that ensures users can fully leverage its capabilities. For manufacturers looking to upgrade or expand their capabilities, the Maxiem 2060 offers the features and performance to make a significant impact on productivity and quality.